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Warning: Stop using filler on deep dents without checking the backside first

I keep seeing guys at my shop in Detroit slathering filler on dents that clearly need pulling from the back. Last month I had a 2018 F-150 come in where someone already packed an inch of filler onto a quarter panel. It cracked after three months of Michigan road salt. How is that supposed to hold up when you skip the metal straightening? I spend an extra 20 minutes per panel getting it straight before filler touches it. Has anyone else dealt with come backs from this shortcut?
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3 Comments
blair_butler47
Whoa, hold on. I gotta push back on this pretty hard. Checking the backside before you start pulling dents is the difference between a job that lasts 10 years and a job that comes back in the spring. Yeah, the F-150 has seam sealer back there, but that's exactly the point - if you don't dig it out and see if the metal is stretched or cracked underneath, you're basically painting over a ticking time bomb. I've seen guys skip this step, slap on a thick coat of filler, and then watch it pop right off when the car flexes over a pothole. It doesn't matter how good your primer is if the metal underneath is still oil canned or has a hidden stress crack. You might save 20 minutes now, but you'll eat two hours fixing your own work if that filler decides to let go.
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jade618
jade61813d ago
Did you check the backside before adding that filler on the F-150?
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josephb35
josephb3513d ago
Check the backside before welding filler? Nah, I think you're overthinking it a bit. On these newer F-150s the backside is usually covered in seam sealer or already has a coating from the factory. I've repaired a few of these and never had an issue just working from the front if you clean the area good and use a quality filler. The key is getting the metal 100% clean and using a self etching primer first. Seems like a waste of time to flip the panel around unless you're doing something major back there.
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